Sheet Foam Sole

SHEET FOAM SOLE

Advanced Foaming Technology for Next-Generation Footwear

SHEET FOAM SOLE manufacturing utilizes cutting-edge “hot-press molding” and “foaming technology” as core processes. Through material modification, structural optimization, and production innovation, our foam soles deliver multi-dimensional performance advantages including lightweight construction, high rebound, and environmental sustainability. This technology transforms footwear from “passive cushioning” to “active response,” making it ideal for athletic shoes, outdoor footwear, and high-performance applications.

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Description

Key Product Advantages

1. Superior Performance

Revolutionary porous structure delivers breakthrough material performance

  • Advanced multi-cell foam architecture
  • Enhanced energy return and responsiveness
  • Optimized for high-impact applications

2. Eco-Friendly Process

Pure physical foaming – safe and non-toxic manufacturing

  • Chemical-free foaming technology
  • Recyclable materials for sustainable production
  • Cost-effective circular economy approach

3. Diverse Product Range

Comprehensive polymer materials from elastomers to engineering plastics

  • Multiple lightweight material options
  • Customizable properties for specific applications
  • Scalable manufacturing capabilities

4. Lightweight & High Rebound

Advanced foaming creates exceptional performance characteristics

  • Ultra-low density (as low as 30kg/m³)
  • 30-50% lighter than traditional rubber soles
  • Micro-cell structure provides rapid compression recovery
  • 60% energy feedback for superior rebound performance

5. Excellent Cushioning & Shock Absorption

Uniform multi-porous structure for optimal comfort

  • Dynamic pressure distribution across foot surface
  • Absorbs 70%+ vertical impact force
  • Significantly enhanced shock absorption capabilities
  • Reduces fatigue during extended wear

6. Comfort & Support Balance

Engineered for optimal foot biomechanics

  • Micro-foam technology enhances softness
  • Comfortable fit with adaptive conforming
  • Adjustable hardness for arch support optimization
  • Perfect balance of flexibility and stability

Common Foaming Materials

EVA (Ethylene-Vinyl Acetate Copolymer)

Premium Athletic Footwear Solution

  • Lightweight: Density 0.91-0.93g/cm³
  • High elasticity with excellent rebound properties
  • Cold resistant (maintains flexibility to -50℃)
  • Impact resistant – ideal for athletic midsoles and high-rebound applications

TPU (Thermoplastic Polyurethane)

High-Performance Outdoor Footwear

  • Exceptional wear resistance and tear strength
  • Superior grip and long-lasting durability
  • Weather resistant for demanding outdoor conditions
  • Perfect for high-performance and outdoor footwear applications

Applications

  • Athletic and sports footwear
  • Outdoor and hiking boots
  • High-performance specialty footwear
  • Comfort and lifestyle shoes

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